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05

Mold Design & Tooling

Tool Layout · Gating · Cooling Channels · DFM

A great part design is useless if the tool cannot run reliably at cycle. We engineer injection mold layouts, side actions, slides, sub-gates, and cooling circuits before steel cutting begins, preventing costly tool modifications and warranty sinkholes.

01Problems Resolved
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Sink marks, weld lines, and warpage eliminated through wall thickness optimization

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Parting line placement aligned with aesthetic split lines

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Side action and lifter planning for complex internal undercuts

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Balancing runner and gate sizes for uniform cavity filling

02How We Execute
DFM Audit

Draft angle map, thickness gradient scan, and undercut analysis on final part CAD.

Cavity & Core Split

Generate clean shut-offs and parting surfaces matching the parting line.

Gating & Ejection Strategy

Submarine gates, edge gates, pin/blade ejectors positioned away from cosmetic faces.

Tooling Package Release

Full 3D mold layout with BOM, steel grades, and critical machining tolerances for moldmakers.

03Related Case Studies
SPECIFIC CAPABILITIES
  • Injection Mold 3D Tooling Design
  • Slider & Lifter Kinematics
  • Conformal & Baffled Cooling Layouts
  • Draft Angle & Thickness Analysis
  • Toolmaker DFM Packages
SUPPORTED MATERIALS
Tool Steels (P20, H13, S136)Beryllium Copper InsertsAluminium Tooling (7075)
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