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CASE STUDY // 032024Home & Outdoor Living

Kamp Ateşi Bioethanol

Controlled tabletop flame. Thermal-shock certified refractory body.

SCOPE DISCIPLINES

Thermal Simulation · Refractory Concrete · Stainless Burner · Safety Testing

Industrial DesignMaterial EngineeringPrototypingManufacturing
Kamp Atesi Desktop Fireplace Active
Max Burn Temp

380°C

Base Temp Under Load

< 48°C

Burn Duration

65 min

Concrete Mix Tensile

C40 Refractory

01Overview & Objectives

Desktop ethanol burners must withstand high localized temperatures (up to 400°C) without micro-cracking or burning table surfaces. We formulated a custom aggregate mix with glass-fiber reinforcement and engineered a dual-wall stainless air cavity that keeps the exterior base under 48°C during full burn.

02Engineering Challenge

Thermal Stress Fracture & Heat Transfer

Standard cement mixtures shatter under sudden flame heat cycles. Heat conducted down to wooden tabletops poses direct safety risks.

CRITICAL TOLERANCES & CONSTRAINTS
  • ▸Dual-wall burner insert with 3mm air gap isolating flame chamber from concrete rim.
  • ▸Custom cured aggregate eliminating free water before first heat exposure.
03CAD Architecture & DFM

Airflow Chimney & Chamber Engineering

Thermal distribution was analyzed to position internal insulating voids. The burner well was dimensioned for drop-in stainless inserts with zero rattle.

04Manufacturing & Tooling

Precision Mold Vibration & Silane Sealing

Vibration table casting guarantees maximum packing density. Once cured, bodies receive high-temp hydrophobic sealing to resist fuel spills.

05Outcome & Verification

Proven Living Appliance

Consistently delivered via 100KRAFT Store with 100% thermal safety record across residential deployments.

PROCESS STAGES (2)
Kamp Atesi Desktop Fireplace Active
Active Flame

Desktop Flame Architecture

Smokeless ethanol flame dancing within the sculpted refractory bowl.

Kamp Atesi Material Detail
Refractory Texture

Dense Smooth Aggregate Finish

Tactile industrial concrete finish with chamfered rim.

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