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CASE STUDY // 012025Architectural & Interior Objects

Wall Decor Series

Parametric depth. Zero gap tolerance in modular alignment.

SCOPE DISCIPLINES

Parametric CAD · Mold Design · Precision Casting · CNC Framing

Industrial DesignMold Design & ToolingDFM OptimizationAtelier Manufacturing
100KRAFT Wall Decor 1 Single Tile
Relief Depth

18mm

Frame Tolerance

±0.15mm

Demolding Cycle

45 min

Weight per Unit

420g

01Overview & Objectives

Developed as a flagship atelier product, Wall Decor explores how complex parametric surfaces can be cast cleanly without air pockets and framed with sub-millimeter precision. Each panel features undulating geometric waves engineered in CAD to produce dynamic shadow shifts across varying room lighting conditions.

02Engineering Challenge

Casting Under-cuts & Dimensional Warpage

Complex 3D reliefs often trap air during rapid pouring and suffer dimensional warpage along perimeter mounting lips as the casting compound cures.

CRITICAL TOLERANCES & CONSTRAINTS
  • ▸Draft angles on steep wave peaks held to minimum 2° for clean mold release.
  • ▸Frame groove depth matched to tile expansion coefficient across 15°C–40°C.
  • ▸Multi-panel modular alignment without visible joint seam discrepancies.
03CAD Architecture & DFM

Generative Wave Modeling & Parting Lines

The organic topography was mathematically driven in parametric CAD to guarantee consistent wall thickness throughout. Master positives were printed on industrial SLA systems at 50-micron layer height before casting tool production.

04Manufacturing & Tooling

Flexible Tooling & Precision CNC Mounting

High-tear-strength platinum silicone tools were vacuum-cast to capture subtle micro-textures. Extruded frames are CNC mitered and hand-assembled in our Antalya workshop.

05Outcome & Verification

Commercial Atelier Production Run

The Wall Decor series is actively manufactured and sold through 100KRAFT Store in single and triptych formats with zero assembly defects reported.

PROCESS STAGES (3)
100KRAFT Wall Decor 1 Single Tile
Tile #1

Wall Decor #1 Single 10x10cm Tile

High-contrast geometric relief with central focal dispersion.

100KRAFT Wall Decor 2 Diagonal Tile
Tile #2

Wall Decor #2 Diagonal Geometry

Dynamic directional wave flow engineered for asymmetric wall compositions.

100KRAFT Wall Decor Three-Piece Composition
Triptych

Wall Decor #2 Three-Panel Modular Composition (10x28cm)

Continuous panoramic relief flowing across three independently framed modules.

DEVELOPING A SIMILAR PRODUCT?

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